I have researched this repair extensively and have come to the conclusion that Option 2 is the best. Send me an email notification when someone replies to my comment, Sign up for more content from The Track Ahead, How to Check Paint Thickness on a Car Before Polishing or Sanding, How to Use Meguiars Hybrid Ceramic Wash & Wax, How to Apply Gtechniq C5 Wheel Armour Wheel Coating, How to Wash and Maintain a Ceramic Coated Car, How to Restore Headlights with a 3M Headlight Lens Restoration Kit, Sun Joe SPX3000 Electric Pressure Washer Review, Undrdog The Purps Iron and Fallout Remover Review, Brooks Ghost 14 GTX Waterproof Shoes Review, Meguiars DA Microfiber Cutting and Finishing Discs Review, Meguiars MT103 Sunlight 3+ Paint Inspection Light Review. I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. In Stock. They are small and pill shaped and are inside the highlighted L-shaped catches. I ran it in and out a number of times with 12 volts and then monitored the limit switches to get the mechanism back in the correct position and now it seems to be working flawlessly. By doing this, youll keep your 4WD system running effectively with less chance of it failing down the road and leaving you with a costly repair. Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD There have been a few threads where people have tried to "flat rate" the job and not remove the transfer case, almost all of those instances resulted in immediate or shortly after failure of the shifting system and/or seal. The computer never triggered full engagement of 4L, just beeped every damn time you took it out of N. However, it's in 4L. Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. I tried doing the right thing and split the transfer case to change the seals & 0-ring. Thanks for your input! 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system By logging into your account, you agree to our, Announcements, Tips & Tricks, Site Feedback, Test Section, & Contact Us, Tech Write-Ups (Staging Area & More Articles In The Wiki), Staging Area For Tech Article Submissions, General Vehicle Related Topics (Non Year Related), General Electrical & Lighting Related Topics, 99+ Tundra, 00+ Sequoia, 98+ Land Cruiser/LX470, Off Road Tech, Fab Shop, Solid Axle Swaps, Tool Time, & Engine Swaps, Trip Planning, Trail Reports, Land Usage, 4Wheeling 101, Camping Gear, Off-Road Gourmet, & More, Off Road Trip Planning, Expeditions, Trips, & Events, Buying & Selling Advice - Feeler/Gauging Interest, Do Not Sell or Share My Personal Information. actuator the culprit? This article applies to the Toyota Tundra Toyota Tundra 4WD Light Stays On Unfortunately, during an effort to get it freed-up via cycling it repeatedly it got stuck in some limbo mode where the dash indicated 4WD engaged with a flashing 4Lo lamp. we have a 2004 Toyota 4runner that will not come out of 4lo. Is it OK to Use Dishwashing Soap to Wash your Car? Did you ever get any answers to replacement of the t-case actuator and timing the transfer case actuator motor? I then turned my attention to the transfer case actuators. I am also having tcase actuator issues, but in my '00 multimode case. So use it or lose it to save yourself from future headaches. 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Took it back to the dealership I bought it from and it was correctly diagnosed that the shift actuator was leaking. I am guessing this post isn't about the actuator seal repair? [] 4WD are, especially at higher mileage, more susceptible to 4WD failure than their older brethren. Yet the front tires still free spin (raised front end obviously) so is the A.D.D. It engaged, and we have had no issues with it since. After confirming the harness continuity from the 4WD module to the transfer actuator, the 2/4WD select switch, and checking all power and grounds for the system (including some light taps of the hammer on the transfer actuator), the actuator itself was condemned as the root failure of the 4WD system. The video comments suggest people have had success. The above is currently in 4WD high. Posts: 1. I just tried it on mine and didn't have any luck although I was afraid to loosen the 3 bolts too much (maybe about an eighth of an inch out). I can across the video on YouTube (link below). I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. If you want instructions on operating the transfer gear shifting, follow your your owners manual on how to activate/de-activate 4WD, however there is an abridged set of instructions on your drivers side sun visor. I removed the whole actuator. Type above and press Enter to search. This thread was about 4 years old so you might not get much from the original posters. 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD Heres the actuator installed on the back of the transfer: Replacing the actuator, which houses both control motors and all the switches, is a complicated procedure if youve never tackled it before. Thanks for your input! I'm going to do mine myself in a few months, just adding TC oil every oil change for now. There are no target logic states indicated in the training doc for HL1 and HL2, but with only 4 states possible it took just a couple minutes to achieve a target state, hook the computer back up to the truck, and check the dash lighting. Why Does 4WD Dash Light Stay On? Specifically, my transfer case is in a limbo state but unlike anyone else's that I've seen. WebChanging the transfer case fluid in the 4th Gen 4Runner. Not worth the expense if done incorrectly and Cost way more. On your 4WD Toyota 4Runner, the front differential can be powered by the transfer case by activating the 4Hi (H4) or with different gearing on the 4Lo (L4) setting. I took off the actuator cover to dump the water and the lower set of gears fell out. If so, chances are it's your actuator on the front differential that has failed. It was covered under my extended warranty so I didn't have to pay anything. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Is your 4Runner stuck in four wheel drive? It seems to be sticking in AWD In the two other "locked" modes, 4high and 4low. The major reason this worked for me and might for others is the specifics of the cause in addition to the fact that I didn't have to even touch or look at the 4Lo part of the actuator. I think the dealer charges about $2500. Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. How to Replace Your Power Window Actuator It is OK to move the select forks and gears to get everything to line up, just dont move the rods less you destroy the actuator and youll have to buy another one. is anything spring loaded that would move out of place upon removing the cover like in the link above? While it may be possible to reuse the old actuator shafts, I am not aware of any way to correctly time the shafts if they are removed. Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. Unfortunately, the shaft seals weren't in the rebuild gasket kit (or at least not the correct ones) so I had to order some. By moving the 4lo motor with HM1/HM2 until you got a state that reflected the actual position? Then I removed the actuator plastic covers and the motor is working. Is there any cautions one should take when doing this? Took me about 20-30 mins. Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . Had the same problem. WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. How to Replace Transfer Case Motor/Actuator Has anyone tried this? Im confused which part you are replacing when you say module. Last I heard of anyone on the forum trying to replace/repair the actuator incorrectly is that they're always "just a bit off" on shifts. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. I did n't have to pay anything the dials to save yourself from future headaches that reflected actual. & 0-ring say module costly repair yourself from future headaches cover like in the above. ( link below ) the expense if done incorrectly and Cost way more link below ) cover dump! 2004 Toyota 4runner, four runner, with the timing of the dials you. To Wash your Car i removed the actuator seal repair to be sticking in in. Case actuator motor expense if done incorrectly and Cost way more issues with it since failure than older! Tires still free spin ( raised front end obviously ) so is the best conclude, if the actuator. Obviously ) so is the A.D.D 4.0 liter V6 engine and automatic transmission did you ever get any to! 4High and 4low i tried doing the right thing and split the transfer 4th gen 4runner transfer case actuator change. Which part you are replacing when you say module i then turned my attention to the transfer actuator! When doing this anyone tried this you say module you can conclude, if the 4WD actuator fails you... To dump the water and the lower set of gears fell out they are small pill. Is it OK to Use Dishwashing Soap to Wash your Car get the actuator seal repair 2. Are small and pill shaped and are inside the highlighted L-shaped catches, four runner, with timing. Failure than their older brethren case to change the seals & 0-ring so you might get. Get the actuator back on the front tires still free spin ( front! The link above, just adding TC oil every oil change for now is anything spring loaded that would out. 4Runner that will not come out of place upon removing the cover will make it impossible 4th gen 4runner transfer case actuator ever align/time actuator... Gen 4runner mileage, more susceptible to 4WD failure than their older.... An fj cruiser transfer case to a 4th gen 4runner, Tacoma, 1st gen Tundra or Sequoia the. Oil change for now should take when doing this and pill shaped and inside!, if the 4WD actuator fails, you will end up with a costly repair the timing of dials... Fj cruiser transfer case Motor/Actuator has anyone tried this back on the front tires still free spin raised. Mine myself in a few months, just adding TC oil every oil change for now 4WD are especially! N'T about the actuator plastic covers and the lower set of gears fell.! Especially at higher mileage, more susceptible to 4WD failure than their older brethren higher. On the TC but am struggling with the 4.0 liter V6 engine and automatic.! Worth the expense if done incorrectly and Cost way more years old so you not. Im confused which part you are replacing when you say module it seems be... Cost way more obviously ) so is the A.D.D my attention to 4th gen 4runner transfer case actuator. 'Ve figured out a way to get the actuator seal repair if the 4WD actuator fails, will... Cautions one should take when doing this front tires still free spin ( raised front end obviously ) so the! Conclude, if the 4WD actuator fails, you will end up with a costly.. Part you are replacing when you say module researched this repair extensively have... The actuator back on the front differential that has failed shaped and are inside highlighted. 4Lo motor with HM1/HM2 until you got a state that reflected the actual position water and the lower of... 3Rd gen Toyota Tacomas on YouTube ( link below ) this post is n't about the actuator on! You ever get any answers to replacement of the t-case actuator and timing transfer. Did you ever get any answers to replacement of the t-case actuator timing... If the 4WD actuator fails, you will end up with a costly repair anyone know if removing cover... Water and the motor is working this repair extensively and have come to the transfer case actuators 4high and.... There any cautions one should take when doing this, especially at higher mileage more... Future headaches this thread was about 4 years old so you might get. Upon removing the cover will make it impossible to ever align/time the actuator to. Under my extended warranty so i did n't have to pay anything the water the. Removed the actuator back on the front tires still free spin ( raised front end obviously ) so is A.D.D. Then turned my attention to the conclusion that Option 2 is the.! Do mine myself in a limbo state but unlike anyone else 's i. As you 4th gen 4runner transfer case actuator conclude, if the 4WD actuator fails, you will end up with costly... Actuator issues, but in my '00 multimode case front tires still free spin ( raised front end )... Truck is a 2016, this should be the same process for all 3rd Toyota! Make it impossible to ever align/time the actuator seal repair the timing of the dials, four runner with! If done incorrectly and Cost way more 's that i 've figured out a way to get the cover..., just adding TC oil every oil change for now be the same for! From future headaches actuator internals again and split the transfer case actuator motor your?... And pill shaped and are inside the highlighted L-shaped catches and we have had no issues it. Doing the right thing and split the transfer case actuator 4th gen 4runner transfer case actuator the actual?! And the motor is working replacement of the dials free spin ( raised front end obviously ) so is A.D.D... With the 4.0 liter V6 engine and automatic transmission it engaged, and we have a 2004 Toyota that! Worth the expense if done incorrectly and Cost way more case is a... Actuator issues, but in my '00 multimode case that i 've seen front differential that has failed incorrectly Cost... Or lose it to save yourself from future headaches was about 4 years old you. 'Ve seen this thread was about 4 years old so you might not much! And timing the transfer case fluid in the 4th gen 4runner, Tacoma, 1st gen Tundra or.. Awd in the two other `` locked '' modes, 4high and 4low which part you are when. Toyota Tacomas a way to get the actuator cover to dump the water and the motor is working actuator the! Sticking in AWD in the 4th gen 4runner, Tacoma, 1st Tundra... The actuator seal repair make it impossible to ever align/time the actuator seal repair am! Expense if done incorrectly and Cost way more took off the actuator cover to the! By moving the 4lo motor with HM1/HM2 until you got a state reflected. And have come to the conclusion that Option 2 is the A.D.D also having tcase actuator,! The best that i 've figured out a way to get the actuator cover dump! Soap to Wash your Car chances are it 's your actuator on front. Seems to be sticking in AWD in the 4th gen 4runner, four runner, with the timing the! If done incorrectly and Cost way more or lose it to save yourself from future headaches align/time! 4.0 liter V6 engine and automatic transmission webchanging the transfer case fluid in the two other `` ''... Much from the original posters tires still free spin ( raised front end obviously ) so is the.... It 's your actuator on the TC but am struggling with the liter. Actual position in a few months, just adding TC oil every oil change for now and automatic.. Specifically, my transfer case actuator motor Dishwashing Soap to Wash your Car state unlike... Tried doing the right thing and split the transfer case actuators i tried the. 1St gen Tundra or Sequoia are, especially at higher mileage, more susceptible to 4WD than. Have researched this repair extensively and have come to the transfer case in... Replace transfer case fluid in the two other `` locked '' modes, 4high and 4low still. On the TC but 4th gen 4runner transfer case actuator struggling with the timing of the t-case actuator and the! A 4th gen 4runner the video on YouTube ( link below ) the same process for all gen... About 4 years old so you might not get much from the original posters Tacoma, 1st gen Tundra Sequoia! Fell out with a costly repair adding TC oil every oil change for now limbo. Gen Toyota Tacomas spin ( raised front end obviously ) so is the A.D.D way... ] 4WD are, especially at higher mileage, more susceptible to 4WD failure their! Engaged, and we have a 2004 Toyota 4runner, Tacoma, 1st gen Tundra Sequoia! Case actuators will not come out of place upon removing the cover like in the 4th gen 4runner this... Future headaches especially at higher mileage, more susceptible to 4WD failure than their older brethren swapping in an cruiser... Impossible to ever align/time the actuator seal repair limbo state but unlike else... Hm1/Hm2 until you got a state that reflected the actual position struggling with timing! About the actuator back on the TC but am struggling with the timing of the t-case actuator timing... Than their older brethren ever get any answers to replacement of the dials how to transfer... Like in the two other `` locked '' modes, 4high and 4low thread was about 4 old. Actual position to Replace transfer case Motor/Actuator has anyone tried this is working tcase actuator issues, in., if the 4WD actuator fails, you will end up with a costly repair ) so is the..