WE ARE SORRY FOR THE INCONVENIENCE. They are suited for rough terrain and can go places a truck cannot. Access the gear lever and adjust it. Massimo utv braking system performance is suboptimal. Replacement of the air filter to improve fuel consumption efficiency and use of smaller size tires have been shown to improve the power of the utv and its speed performance. https://yardfloor.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Test your batterys voltage to ensure it is at 12 volts. We have 4 Honda machines. That would be absolutely awful. Group for owners and fans of Massimo, Bennche UTV's to share info and tech tips. By With the purchase of this UTV, you can now appreciate the high degree of craftsmanship. If the brakes fail or dont perform as expected, anyone in or around the vehicle could be in danger. Engine Compression. Going cheap here could shorten the life of the transmission. How To Solve Accelarion Issues in Your Massimo UTV. With a comprehensive selection of aftermarket UTV parts and accessories, Side by Side UTV Parts is your preferred retailer for Massimo UTV parts. I had exactly same question. Replacement parts are readily available in auto shops as well as online retailers. Replacing the spark plug is the first thing you should attempt. 1. As such, many times the temperature sensor will not trigger the fan in time to stop the engine from overheating, especially if you live in a warmer climate. How To Fix Braking Issues in Massimo UTVs. I have a 2011 hisun 800 utv. The mechanism for engaging or disengaging the diff may be broken. Ive had 2 issues with mine. There seems to be a problem serving the request at this time. It died and wouldnt start. But, the UTV is nimble and light which makes it easy for you to drive through some really beefy terrain without feeling like you are going to fall out. https://www.ebay.com/itm/165963318931? Learn More. We offer the best selection of Massimo Motor UTV/Utility Four Wheelers to choose from. Most of the Massimo UTV owners have encountered some serious problems that Massimo UTV owners should know about. This however depends on your budget and the type of Massimo UTV. The fuel gauge on my Massimo MSU500 always shows full no matter how much fuel is in it. The cable is not broken. Winching 101: How Does an ATV Winch Actually Work? Your Hisun 500 UTV's engine won't operate correctly or even start if it doesn't have enough oxygen to combine with the fuel in the combustion chamber. If it does, you should be good to go. Massimo offers 4 base models, with different sizes, seating arrangements, cabs, and engine size options for each of those. These wires can cause Massimo owners to experience issues with Massimos headlights, Massimos starting system, and Massimos electrical signals which are very important in the proper operations of your Massimo! Hisun starter was a ton of money. I am taking mine to dealer this week so hopefully he can confirm the head gasket. If the engine doesnt start, check if the starter is damaged and get it replaced. When you purchase through links on our site, we may earn a commission at no additional cost to you. Battle-Ready with a Full Metal Jacket, 85HP V-Twin Engine, 13.8in of ground clearance and oversized 29in All . The rides are very nice. The company was founded in 2009 and has since then grown tremendously. Your engine wont be able to pull gasoline into the cylinder and keep running if it doesnt have enough compression. Anyone know of an aftermarket Half Door for the Coleman UTV 400? Most ATVs should idle around 1100-1200RPM. Have a look at some of the customer reviews to see what the users are really thinking of their vehicle-. If the bike does not move, you likely have an issue inside the gearbox. When shifting gears, especially low gear, your UTV makes a loud noise that eventually becomes unbearable. Water may cause damage to various components within the cabin, including electrical accessories such as the LED light bar, work lights, horn kit, and radio kit. The Low/Hi range and on-demand 4 wheel drive make the Vector 500 ready for hunting, work and other off-road adventures. If unnoticed, overheating or clogged ejector can eventually lead to engine breakdown. The braking system subserves safety. MSRP: $823.99. Even though, Massimo owners seem to agree that Massimo has an incredibly powerful engine which is one of Massimos pros after all! After alot of research and troubleshooting I found their is a bleeder screw on the housing on the driver side of engine on the hose housing and a second one down at the waterpump at the back of engine. Email this Business. Sometimes, youll only shift gears after turning the engine off. Though they offer many positive traits, there are some downsides to these machines as well. Sometimes, nothing will happen when you try to shift to 4WD. Massimo is a utility vehicle that has been around since the early 2000s and its been going strong ever since. Only one UTV on this 2015 lineup exceeds $15,000. Another common culprit of your engine not firing up is old fuel that has been sitting for a while. Some models of Massimo UTVs dont have brakes in the front, which can lead to longer braking times. Page 2 INTRODUCTION Congratulations on your purchase of the 500UTV. Engine compression is a common problem in Hisun 500 UTVs. By MMC. They stopped selling them because of bad engine issues. These issues are discussed below. If you have an account, sign in now to post with your account. The utv is considered to be underpowered. ATVs use different types of transmissions, where belted CVT transmissions are the most common. Tenaciously, My T-Boss 410 died hard on a run up the driveway and wouldn't restart. The Massimo utv should be parked under a canopy or car park, especially during rainfall. Massimos braking system and acceleration systems are not the best and Massimo also has issues with its wiring system which can cause Massimo to lose power, leading Massimo owners into dangerous circumstances. This can be a frustrating and dangerous experience, especially when you want to make emergency stops. The company retailers are distributed worldwide. TBoss 550 died while running, then wouldn't start. UTVs are used on the farm for spreading seeds, fertilizer, transporting hay, and other farm materials amongst other uses. Rear Window and Top |No Windshield| - Massimo MSU 500 | 700. Scuba Certification; Private Scuba Lessons; Scuba Refresher for Certified Divers; Try Scuba Diving; Enriched Air Diver (Nitrox) Upload or insert images from URL. This might make you linger from not repairing the problem, but if you do that, your problem will only get bigger. New owners need to be aware of this in order not to rely on the brakes as they do with other automobiles. Some ATVs have adjustable gear linkage. I also loves to travel 40-foot motorhome, exploring abandoned mines and ghost towns. They enjoy a considerable number of patronage and positive reviews from their customers. When shifting gears, especially low gear, your UTV makes a loud noise that eventually becomes unbearable. If it does rub against one of the sheaves, it will cause unwanted tension on the belt. The fuel ejector sometime gets clogged with dirt. I ll run it on the trails next weekend.. Massimo and many other UTV brands (unlike the Talon UTV by Honda) use what is called a Continuously Variable Transmission (CVT). I let it warm up, then after a few minutes of use it starts sputtering and running very rough. I went to the lower one(which is a nightmare to see and bled it and then went back to the top one and bam it now works great. While these problems are experienced by a lot of users, Massimo UTVs are still great vehicles that have their own unique pros! Even if it isnt your only issue, it must be resolved before you can get the quad up and running. Massimo owners have also experienced Massimos braking issues, both of which are very dangerous issues that Massimo owners need to know about! When you hit the throttle, the primary clutch closes and starts pulling the belt. Make sure to know more about these problems if youre planning to buy a Massimo UTV. The hose neck on the head has nothing in it. Before assuming your fuel pump needs replacing, inspect the relay as they are factory mounted horizontally rather than vertically, making them susceptible to letting water in and corroding. In this case, the problem is likely with the gear changing mechanism or the transmissions internals. Like many of you, I am always suspicious of new firms entering the market and trying to make a name for themselves in an area where there are already big companies running the show. Anyone have anything positive or negative to share ? When replacing your brake pads, its important to remember that if youve added aftermarket tires you may want to invest in a pair of brake pads specifically designed to handle larger tires so they will not wear out as fast. You can also try recharging your battery and checking to ensure all of the battery cables are tightly secured in place before attempting to fire up your machine again. If the bike shifts when using the emergency shifter, you need to address the shifter motor. The exhaust smells like raw gas for a little while. 7446 Answers SOURCE: massimo 500 utv efi , won't shift out of gear while engine running. These UTVs can easily handle challenging terrains, including hills, rugged areas, and deep ruts. As an Amazon Associate, I earn from qualifying purchases. This issue usually occurs when driving off-road as the wires contact tree branches or other objects. Performance Problems 6. Make that the air filter is clean and that the airbox intake is clear of any obstacles. You also have some Honda ATVs with hydrostatic transmissions that use oil to drive the ATV forward. Headlights going out while driving is the most common complaint. If you own a Massimo, at some point you may experience sputtering or your engine stalling out while in idle. I disassembled it completely. My name is Chris, and I am the founder of Yard Floor. Not only will we go over the most common ones but well help you troubleshoot the issues. The air will usually make its way to the water pump, and your water pump wont pump air. Any grinding noise coming from your vehicle should raise concerns, and especially in the case of the Massimo UTV as it points to a mechanical failure that may severely damage your transmission if not fixed. Sometimes, even after pressing the accelerator pedal, the utv may fail to accelerate accordingly. If it does, your fuel pump should be in good shape. With regular use, dirt clogs the ejector, resulting in starting problems, power performance failure, and increased fuel consumption. Keep your hands and all loose objects clear of clutches to avoid potentially fatal damage. Massimo UTVs seem really fun to ride around on, but there are so many problems with these vehicles that you never know when youre going to come across them! If youre looking for a vehicle with quick acceleration, you might want to pick a different model. You cannot paste images directly. You may have noticed that this phenomenon gets worse when trying to shift in and out of park when standing on a hill. Others have installed a toggle switch on their dash, which runs between the wires of the temperature sensor on the radiator and bypasses it, to enable them to turn on the fan with the switch when desired. how can there be none, the parts catalog shows a thermostat with part number..just no location .. 9K views 3 years ago This shifting problem happens when i shift my side by side ATV Yamaha Rhino Clone into Low gear. Some of the most common causes of this include issues with your valves, faulty spark plugs, a dead battery or loose battery cables, and old fuel. This sound generally indicates it is time for new brake pads. The fuel pump failing on a Hisun 700 UTV is a common problem, and there are a few reasons for this. Especially wires that are vital to keeping the vehicle running. Check out our UTV parts and accessories today! Other parts covered under a short warranty include wire harnesses, the clutch, the CVT transmission, and the secondary clutch which are only covered for 180 days. You may find that the bike wants to creep or move forward when in gear at idle. It ran 100 miles perfectly and all fluids were checked and radiator was full. well so far no joy on overheating.. got water circulating at idle for an hour and a half .. radiator warm, no hot light.. run it down the trail half throttle, 10-15 minutes , HOT LIGHT ON radiator cold again.. someone please tell me what the hell is going on no water in oil, no misfire on start, no white smoke at start or running down the road.. driving me nutz. . When they get clogged, they will rob your power and acceleration. Driving at a low speed on busy highways can risk your life and those of other drivers. This problem is more common in Massimo 400 and 500 UTV. The endless customizability makes Massimo UTVs a great companion for any use. Avoid driving your Massimo utility vehicle in the rain. Massimo UTVs are becoming increasingly well known on the UTV scene, with a number of big name retailers offering them in their stores these days. The drive belt should ride in the clutch assembly center, not touching the primarys two clutch sheaves. There are a few general issues that may be resolved with simple troubleshooting. Other frequent problems include braking trouble, performance issues, and a very limited warranty. Visit Website. I will attempt another start just in case I have inadvertently fixed it. This can cause a lot of wear and tear quickly, so the company has a limited warranty to protect itself from people who drive these vehicles rather hard. If the motor does not turn even when hooking it up directly to a battery, it may be burnt out and need replacing. (877) 881-6376. Place the spark plug or something else that will ground the cylinder on the cylinder. The proper valve clearances can generally be found on a placard up under the drivers side fender of your machine, or in your service manual. Make that the air filter is clean and that the airbox intake is . How does this happen? Most users claim that the UTV wont respond promptly after pressing the brakes. Posted Over 1 Month. To say the least, many of the reviews Ive read about the Hisun side-by-sides have been mixed.Here are a few of those reviews: I just bought a Hisun 500 and am having problems with what seems to be the transmission. If you use your Massimo UTV for many trips that are shorter in duration, such as a drive to the mailbox and back, you most likely have a spark plug issue if you find that your engine wont start one day. To check for gas flow fast, disconnect the fuel line from the carburetor or injectors and set it over a container to capture the gas. And if you do run into one of these issues, the chances of you running into the others are significantly slimmer. If youre still not receiving any spark, youre dealing with a more serious issue. The handlebar-mounted lever is not damaged. Even when everything is assembled with the utmost care, like other vehicles, Massimo has their fair share of problems. Some of the most common problems Massimo UTVs experience are related to brakes, wiring issues, transmission complications, and engine troubles. Fresh gear oils lubricate, cool, prevent corrosion, and reduce wear and internal stresses. Besides, some of these problems are common among other UTV brands. The parts NOT included in the warranty include: Massimo is an American manufactured UTV brand that is growing quickly and is known for quality, dependability, and affordability. I pulled the plug and its brown as it should be. But when the transmission is not tuned correctly or has a mechanical issue, it may be engaging and spinning the secondary clutch even at idle. Thanks for the info.. Massimo Tech finally called me back just now .. Welcome to Off-Road Care. The only way to make it shift is by using the emergency shifter (a short-shifting shaft sticking out the left lower side of the engine, use the supplied gear change tool). Although the Hisun 500 UTV has some flaws, I can claim that most of them are minor. Youll need to remove both the seats and the center console to expose the turnbuckle shift linkage thats responsible for changing your gears. If the problem persists, check the 4WD servo motor. Two main causes of this are a bad fuel injector and/or a gummed up throttle body. When I brake hard in 2wd the transmission seems to pop out of gear. Mine I bled it over 10 times after raising the front end up and adding coolant after coolant. Im William Guzenski, ASE certified master automobile technician & automotive expert. You can also inspect the color to ensure the tips look normal and have not turned to a gray or black which would indicate spark plug fouling. I hooked up ground wires while the magneto cover was off to see the gears and rotor turning when the starter was activated. . 99% sure its head gasket. Happy hustling! Idling issues can also be a result of a buildup of carbon deposits (black soot), dirt, and grime inside the throttle body of your machine. If you find any, call a professional to repair them. If the oil looks creamy like coffee, its a sign that its gotten water into it. It will have a plug attached and be covered by a rubber housing. Aside from overheating, the ejector is also a common source of engine problems. Ascertain that the spark plug electrodes are close to anything grounded. This thing only has less than 400 miles on it . What happens is that the wheels must be rotated slightly for the gears inside the gearbox to sync (line up). HiSun Parts Catalog for UTV Models Maine HiSun Authorized Dealer 2001-2023 ALPHA SPORTS INC. ATVTrader.com always has the largest selection of New or Used Massimo Motor Msu 500 Utv/utility ATVs for sale anywhere. By definition, a utv is designed to be used for work on rough terrain and to transport cargo to where trucks are unable to access. On ATVs that has manual clutch transmissions, you should make sure that: To test your gearbox for internal damage without splitting the case you can try this method: One of the most common issues one could be facing with a gearboxs internals is having a worn or bent shift fork. The commonest problems associated with Massimo UTV include problems with the brake system, the acceleration system, wiring, and the gear system problems. Air Flow. Replace any damaged components. I'm an ATV and offroad-enthusiast, an engineer, a farmer, and an avid home-mechanic. I was told it was down by oil drain plug.. only thing I see is water pump.. Is in inside pump housing? Fix them properly. Most owners of Massimo UTVs who report engine problems dont see issues until years of ownership. To test your battery, youll need a multimeter set to voltage. Was: $121.09. Massimo UTVs dont have a braking system on their front wheels so these vehicles wont stop moving when you step on Massimos brake pedal to stop! 471cc fuel injected 4-stroke engine I have tried calling Massimo but they never call me back. I pulled the plug and its brown as it should be. While Massimo UTV is praised for its quality, good price, and efficient service, there are however some problems ascribed to the UTV by some owners. The utv stands out amongst others in the following areas. This unfortunately results in quite a number of bad fuel injectors. Raise the front end of your UTV about a foot higher than the back end by parking on a hill or another way, Remove the 10mm bleeder bolt from the radiator, Fill it until coolant comes out of the bleeder, Continue filling radiator until it overflows, Youll need to repeat steps above for overflow reservoir as well, Start the engine and let idle youll most likely see some bubbles, Once bubbles stop, shut off engine and replenish coolant if necessary, Repeat this process until you no longer see bubbles, Reinstall radiator cap (and reservoir cap if applicable). Said it was just air lock.. brought it home, first 2 hours or so was fine.. then light came on and radiator was ice cold again.. 2016 Massimo Motor MSU-500 Camo, USED UNIT WITH ONLY 15 MILES! The ignition, headlight, and other electrically powered accessories are affected when this happens. Some users have noted that the UTVs acceleration system performs poorly even after pressing down the accelerator pedal. Cant find any exploded diagrams that show it.. how to I remove it? Inspect the EBS fiber washers (one on each side of the EBS bushing) on the primary clutch to see if they are worn out. Inspect the air filter for blockage or damage. Adjust the ball ends until they drop straight onto the shifter. One of the common Massimo UTV problems as experienced by owners is engine problems, the same as the Honda Talon problems. This can however be caused by the use of poor-quality gear oil or other user-dependent causes. Is the engine brake not working? Note: Your post will require moderator approval before it will be visible. If the ATV has been submerged in water, you need to make sure all of the water is drained from the shifter motor. If the transmission system is beyond repair, your professional mechanic should help replace it. I will do that after T-Stat is done.. how does air enter a closed system, I wonder .. radiator and bottle always full, no coolant leaks anywhere, No evidence of head gasket leak, no water in oil, no white smoke or misfire on start up, no rough idle no power loss .. Many Massimo UTV users complain about wiring problems in their utility vehicles. I contacted the service guy at Tractor Supply and he stated he could provide no help at all. I ll try that first .. found no air in system.. water is not circulating.. will remove thermostat today. 2017 Massimo MSU 500 Transmission & Differential Fluid Enthusiasts sometimes overlook UTV transmission and differential maintenance. I hope it will help boost your ATV experience! You may need to change the air filter entirely; its a good idea to do so at least once a year. Privacy Policy | Terms and Conditions | Return Policy | Career 972-271-0888 | info@scautosports.com | 8050 . He said he had another one do exactly the same thing and it needed a whole engine. Make sure to open it back and forth while cleaning to ensure you remove all buildup. Getting old is a hard earned achievement. Massimo - MSU - MSU 500/700 - UTV Parts and Accessories (J&S Industries, LLC) OUR PHONE LINES ARE TEMPORARILY DOWN. Thankfully, this article explores the most frequent Massimo UTV issues, including Massimo UTV troubleshooting tips. Worked great then out of the blue the heat light came on with a cold radiator. They utilize both gasoline and diesel fueled engines to provide the power and speed youre looking for. Our team spends as much time off-roading as we can and we are excited to share all we learn with you. A UTV's engine is not compressing enough air and fuel to send to the engine cylinders. No smoke and no water coming out exhaust. If it does not, you likely have an issue with either your fuel pump relay or the fuel pump itself. Regular maintenance can sometimes fix performance issues. The Definitive Answer, 6 Most Common CF MOTO 500 Problems and Effective Fixes, Most Common Coleman 550 UTV Problems and How to Fix Them, Can You Dethatch Wet Grass? This issue should not worry you when driving in rough terrains. The fuel pump relay is located just above the fuel tank. You can post now and register later. Affiliate Disclosure: As an Amazon Associate, we earn a commission from qualifying purchases. Can anyone tell me why and how it can be fixed? Wiring Issues On Massimo UTVs 4. The belt makes the secondary (driven) clutch spin, which creates tension between the gears inside the gearbox. The same principle applies whether you have a wet disc clutch or a dry clutch, as you find on a belted CVT transmission. It may be hard to tell if the bearing is ok; just a slight drag may cause shifting issues. Set the gear shifter to neutral. Any misfire or white smoke on start up? One of the reasons for this issue is probably due to poor maintenance on the part of the machine operator. Flush all the old fluid out and add new according to spec. Call an expert to diagnose and troubleshoot the problem. ATVs with an electric shifter, like the Honda AS models, uses an electric motor to shift through the gears. By The Vector features a race inspired Level Flight Suspension system with Nitrogen assisted shocks. It contains important safety information. When I was a toddler, my family had a lush green lawn. or Best Offer. Inspect the ball-ends for wear. A clogged ejector can cause overheating and engine breakdown. Insufficient vehicle power might indicate that the CVT transmission is slipping and that the transmission belt or clutch needs to be replaced. When this happens, there is usually no need to worry. Try manually rotating the primary clutch; the bike should move. This problem is more common in Massimo 400 and 500 UTV. Inspect the bellcranks to make sure they are not stripped or have split. Oil Drain Cap and O-ring Kit - Hisun 250 500 700 750. Copyright 2022 SC Autosports, LLC. Probably the clutch plates aren't separating properly. Display as a link instead, It has less than 400 miles on it. I wish I had bought the Honda instead. He told me they are not going to sell them anymore and are selling Kubota only so that tells me alot!! In fact, it is two (2) inches lengthier than the bigger-displacement machine. Locate the transfer case near the transmission and inspect it. Im currently building another car for Bonneville Salt Flats and will be campaigning a drag car at several events. If you can shift gears with the engine off, you know that the gear-shifting mechanism, as well as the inside of the gearbox, most likely works fine. When the brake pedal is pressed down, the utv may not respond promptly. While working on the farm or driving outdoors, the wires can get cut or torn easily by a tree branch or other similar objects. There are a number of reasons your Massimo UTV cranks but wont start, or may not show any signs of life at all. One of the more common complaints among Massimo owners is the lack of assistance from their customer service department relative to troubleshooting issues with their machines. Users have logged complaints such as brake problems, wiring issues, and transmission trouble. The clutch should be scuffed up too then cleaned with rubbing alchohal. Get Directions. Though some have experienced internal issues, most times the problems with the engine have originated from weak, faulty batteries, or clogged air filters. But slight variations in production tolerances can cause issues such as the clutch engaging too soon. The shift fork is what shifts the gears in place. Once those have been loosened, turn the turnbuckle counter clockwise shifting it to the left until it kicks into low gear. parts for massimo utv bennche bighorn 500 parts zforce 950 yamaha grizzly 660 Product Description 100% Brand New and High Quality Fits Hisun UTV 500 700 Also fits Hisun,MASSIMO,SUPERMACH,CUB CADET,TSC,BENNCHE,MENARDS,YARDSPORT, QLINK,BIG MUDDY Manufacturer Part Number:23320-004-000,23330-004-0000 You may want to try the bleeder first and see if it helps. Hey Joe I had the exact same problem with my 750. Gear Shifter . Gear shifting problems that are only present when the engine is running are usually clutch- or belt-related (Step 3) or caused by a high idle (Step 2). Check for signs of wear on the brake pads and replace them if they appear excessively worn out. Yamaha Rhino 660 radiator fan on a Massimo MSU 500? watch for burping . When youre driving in the woods, or on dangerous terrain in the dark, dead headlights can leave you stranded. 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This thing only has less than 400 miles on it first.. no! Starter is damaged and get it replaced exploring abandoned mines and ghost towns help it! Does rub against one of Massimos pros after all i earn from purchases. Try that first.. found no air in system.. water is not compressing enough and. Certified master automobile technician & automotive expert massimo 500 utv transmission problems, transmission complications, and your water pump is. Preferred retailer for Massimo UTV cranks but wont start, or on terrain! Compressing enough air and fuel to send to the water pump.. in! 2015 lineup exceeds $ 15,000, turn the key to the on position and see if the throttle blade slightly... Founded in 2009 and has since then grown tremendously, call a professional to them! Will only get bigger more about these problems are common among other brands. They utilize both gasoline and diesel fueled engines to provide the power and speed looking. Shift out of gear off to see what the users are really thinking of their..